Mechanical Engineering and Applied Mechanics
Senior Design Day is Monday, April 13, 2026. To join Senior Design via Zoom, click here.
The concrete anchor market is a $2 billion dollar industry with over 100 million concrete anchors sold every year. These anchors are used in a variety of applications, such as construction and manufacturing, to bolt down machinery and other important fixtures.
TerraFix aims to make the installation process for concrete anchors more efficient as there are currently many discrete steps within the overall process, leading to excessive tooling, high labor costs, and inconsistencies in installation quality. By providing a single unified product for technicians while maintaining industry standard strengths for installed anchors, TerraFix addresses these challenges. At its core, TerraFix is an enhancement package consisting of an improved anchor that allows for simultaneous drilling and cleaning, an integrated vacuum, and a hassle free epoxy injection insert.
The team has currently developed a prototype anchor which has been successfully installed and validated for strength requirements up to 31ksi in 5000 psi concrete, the upper limits of expected usage. Furthermore, prototypes have been developed for the vacuum and epoxy systems, with functionality testing in work.
Team TerraFix is composed of Michelle Lin, Grayson Roberts, and Marissa Teitelbaum and is advised by Jordan Raney, Associate Professor in MEAM.
Rock climbing is a fast-growing sport, highlighted by its 2020 Olympics debut. With this growth, many recreational rock climbers are eager to improve their performance to challenge themselves on harder and more exciting rock climbing routes. Training finger strength is a key way to improve performance, but current leading market solutions – hangboards – lack sufficient personalization and feedback for climbers to strengthen their fingers as efficiently and safely as possible.
HangLogic is the first smart hangboard for recreational rock climbers that allows for per-finger load tracking. Higher-resolution load tracking, combined with customizable layouts, offers an unseen level of personalization that lets users clearly track progress and identify fingers lagging in strength before getting on the climbing wall.
HangLogic features a one-hand portable form factor, with replaceable “finger blocks,” so users can customize finger loading to their desired routine. The device also features Bluetooth connectivity to an app, allowing users to get live per-finger loads and cross-workout progress. The device is powered by AA batteries for ease of use for everyday users. Per-finger load sensing is achieved via small piezoelectric sensors, but due to inherent inaccuracies, the device will use an S-type load cell to sense the total load. This achieves a 1% error on total load and 5% error on per-finger loads with live calibration.
Team HangLogic is composed of Jonas Ho, Kunwoo Kim, Jun Kwon, and Peter Shen and is advised by Mark Yim, Asa Whitney Professor of Mechanical Engineering.
LoAdsorb is a customized testing chamber designed for the startup Tidal Metals, to characterize adsorption properties of a specialized adsorbent segment. Tidal Metals extracts magnesium from seawater, by electrolyzing magnesium chloride crystallized out of seawater. Their patented adsorbent material enables efficient water removal from brine to isolate the salt. While the adsorbent has already been incorporated into manufacturing workflows following proof of concept, its true efficacy remains unknown. Data collected from further characterization of adsorbent segments is necessary for Tidal Metals to attract more investors and customers, and to further optimize their technology. Existing desiccant characterization techniques do not meet the specific needs and configurations required by the system to accurately simulate operating conditions of the adsorbent segment. LoAdsorb will enable operando measurements by simulating adsorption-desorption cycles within the controlled environment of a vacuum sealed chamber.
LoAdsorb tracks water uptake of the adsorbent segment with time using a mass measurement, while also recording operating conditions such as humidity level, pressure and temperature of chamber atmosphere and segment.
A previous prototype of the testing chamber suffered from ineffective heat exchange, damage to electronic components and condensation. To overcome these issues, Tidal Metals requested redesign of the tester to establish efficient thermal contact between the segment and the heat exchanger and to build reliable electronics for sensing.
Within LoAdsorb a direct contact configuration allows for efficient thermal contact and redesigned electronics bypass previous issues. The load cell has been moved from the bottom of the chamber to the top to allow for easier troubleshooting through the removable top and also to prevent damage due to pooling condensation. We also present data on adsorption performance collected for temperatures in the range X-Y oC.
Team LoAdsorb is composed of Emma Chu, Achala Kankanamge, Peyton Jenkins, and Medha Patel and is advised by Igor Bargatin, Associate Professor in MEAM.
In the underwater contracting industry, divers carry and use a wide range of tools to perform offshore construction, maintenance, and inspections. At the same time, divers use underwater mobility devices, called diver propulsion vehicles (DPVs) to quickly move around. However, DPV operation traditionally requires the use of both hands, leaving divers unable to use their tools whilst operating the mobility devices. As such, a solution space exists in enabling divers to leverage the full capabilities of underwater mobility without sacrificing dexterity.
The Palaemon DPV solution enables divers to easily control their mobility whilst simultaneously carrying and using their tools. In contrast to typical DPVs, Palaemon mounts to a diver’s OSHA-certified backplate and is controlled by a knob at the user’s hip – freeing up hands for other use. Palaemon supplies multi-axis propulsion underwater, reaching speeds of up to 1 [m/s] underwater. The device was built around stakeholder needs, being rated to a depth of 40 feet, meeting maximum weight requirements, and enabling sufficient dive times between battery changes.
Inside Palaemon’s fiber glass hull, five modular electronic-housing splash boxes of 3D-printed ASA plastic have been treated with acetone vapor baths and epoxy to ensure watertightness. Propulsion is provided by two pairs of axially directed thrusters, which are powered by Lithium Polymer batteries and control electronics, sealed in another watertight box within the device.
Team Palaemon is composed of Mathew Cruise, Ian Holly, Wyatt Johnson, Raphael Kalatzis, and Ryan McGuirk and is advised by Nathaniel Wei, Assistant Professor in MEAM.
Professional and collegiate sports teams lose out on seasonal revenue and compromise grass health due to reliance on conventional field paints when rendering event-specific graphics on their turf. To address this, our team has developed an autonomous robot that uses lawn striping techniques to create images without paint or any other additives. The product has applications for marketing teams, field maintenance, and audience members for professional and collegiate sports.
GAIA is an autonomous robot that is able to selectively bend regions of grass to produce clear 2-D images, such as logos or advertisements, while maintaining grass health and longevity. GAIA allows multiple cycles of temporary images to be produced on the same surface due to the lack of permanent grass alteration. With a system of rollers and air blowers, GAIA bends grass in one of two directions, producing dark and light “pixels” that produce an image to the viewer using the same principles as lawn striping.
Due to its autonomous nature, the end-user simply uploads an image to GAIA’s software program, where a series of pixels and subsequent robot pathing are generated. The user positions GAIA on the desired field location and starts the printing process. After the printing time of up to three hours, the user will have their image produced cleanly on the grass surface.
Team GAIA is composed of Theodore Kang, Christine Meng, Megan Murray, Riya Nandakumar, Christopher Takoudes and is advised by Bruce Kothmann, Senior Lecturer in MEAM.
LymphSense is a wearable, continuous pressure monitoring device designed for patients with arm lymphedema, addressing a critical gap in real-time compression feedback within the $1 billion lymphedema treatment market.
Arm lymphedema is a chronic condition characterized by swelling due to the buildup of lymphatic fluid, affecting up to 40% of women following breast cancer treatment. During the intensive phase of therapy, patients rely on physical therapists to apply compression bandaging to manage swelling. However, this process is entirely manual, creating two key challenges: first, therapists lack a quantitative method to verify that the correct pressure gradient is applied; second, once patients leave the clinic, they have no way to monitor whether their bandaging remains within the therapeutic range. Improper compression can lead to ineffective treatment, discomfort, and increased clinical visits.
LymphSense provides a solution through an integrated hardware and software system that enables real-time, accurate, comfortable pressure monitoring. The hardware consists of a wearable sleeve embedded with four pressure pouch sensors, evenly distributed along the arm to capture the pressure gradient. These sensors transmit data to the LymphSense mobile app, which visualizes pressure distribution and alerts users when compression deviates from the prescribed range.
By enabling both clinicians and patients to monitor compression continuously, LymphSense improves treatment accuracy, and reduces complications during the recovery process.
Team LymphSense is composed of Sonali Chandy, Lindsay Fabricant, Vanessa Gong, Lucy Liu and Hannah Youssef and is co-advised by Cynthia Sung, Associate Professor in MEAM and Michelle Johnson, Associate Professor of Physical Medicine and Rehabilitation.
AutoField is a semi-autonomous, GPS-guided, field-lining system designed to reduce the time, labor, and physical burden of marking athletic fields in non-professional settings while still meeting governing-body field-marking guidelines. Current professional field-lining solutions are often cost-prohibitive, leaving many schools and community organizations reliant on slow, manual methods. AutoField provides a reliable, affordable, and easy-to-use alternative, targeting athletic coaches, field managers, and athletic directors – particularly in underfunded school districts.
The system aims to reduce field-lining time by approximately 50% compared to manual methods, maintain a total system cost under $2,000, and remain compact and lightweight enough to be transported in a personal vehicle (approximately under 100 Ibs). AutoField features a simple and intuitive user interface requiring minimal technical knowledge: users input field dimensions and the system autonomously navigates the field and applies paint along predefined paths. GPS-based navigation enables precise driving and consistent line placement by calculating a real-time kinematic solution without specialized setup or calibration.
Ongoing development efforts include implementation of GPS-guided navigation for autonomous path following, quality testing of field lines using a wheel-transfer paint system, and integration of motor controllers and drivers to regulate speed, torque, and directional control to ensure precise and repeatable motion. Future work will also focus on integrated system testing and performance evaluation under varying field conditions to ensure reliability and accuracy of our system’s navigation and painted lines, as well as building out a comprehensive logging and watchdog system to ensure constant awareness of driving and ensure no failures slip through.
Team AutoField is composed of Roisin Keenan, Jake Wolfe, Kayla Bleier, David Kukoyi, Rebecca Scheinmann, and Abigail Nibauer and is advised by Nat Trask, Associate Professor in MEAM.
Existing robotic grippers remain limited by adaptability, complexity, and cost, restricting their use in house-hold environments. This project addresses the need for a low cost, universally compliant robotic gripper that can grasp a wide range of irregular-shaped objects without complex sensing or control algorithms for common manipulation tasks around the home. The primary stakeholders are people with physical disabilities or limited mobility who would benefit from robotic assistance with picking-up and manipulating daily objects. Stakeholder inputs emphasize grasp reliability, simplicity in the design, and affordability.
Our solution is an underactuated gripper with compliant joints. The system consists of up to 10 serially connected modular segments driven by a single motor through a gear-train transmission. Elastic elements on each module enable passive compliance with contacted objects and steady force exertion across 10 contact points. The gripper operates with a simple hold-release mechanism, requiring only one degree of freedom for actuation. The gripper can be easily assembled onto standard medical robot-arm platforms, such as the Hello Robot Stretch 3.
Efforts advancing the solution include demonstrations of compliance, force closure, and basic usability. Current efforts are focused on improving adaptability, strength, and validating grasp quality on a wider spectrum of test objects, including corner-case geometries. Specifically, progress is aimed at constructing a multi-chained design capable of both pinch and enveloping grasp as well as refining component geometry, assembly methods, and build quality.
Team Corallus is composed of Zihao Zhou, Yinjie Wang, Winston Lee, Sunny Yu and Ellis Davenport and is advised by Mark Yim, Asa Whitney Professor of Mechanical Engineering.
Amyotrophic Lateral Sclerosis (ALS) is a progressive neurodegenerative disease impairing voluntary muscle control, leading to severe motor limitations and limb weakness. As a result, 40% of ALS patients experience severe malnutrition [1]. Studies show that on average, this increases mortality risk by ~30% [2].
Assistive technologies are critical in preserving autonomy for ALS patients while also alleviating the difficulty of receiving proper nutrition.
Unlike conventional robotic feeders, Allevia Arm restores natural arm motion, with three degrees of shoulder movement and elbow control and a rigid exoskeleton brace that’s easily wearable and enables independent feeding.
The device is designed to operate for 28 minutes, the maximum meal length for ALS patients. Our design features a carbon fiber frame to pass the weight limit on an ALS patient’s shoulders of ≤ 4.3 kg. Four DC motors power shoulder mobility and elbow flexion, with electronics housed in a backpack-style backplate to reduce arm load. Safety is maintained through hardware/software stops and emergency shutoffs.
Currently, the team utilizes a CAN bus to read motor torque, generating speed and position adjustments as a patient attempts to lift their arm. We’ve powered one motor and manufactured final carbon fiber linkages. Next steps include powering the remaining three motors, integrating CAN bus readouts, and applying gravity compensation techniques to filter out arm-weight torque.
Team Allevia Arm is composed of Amar Mohamed, Angelo Sali, Joshua Tiu, Rebecca Wang, and Alvaro Dominguez and advised by Mark Yim, Asa Whitney Professor of Mechanical Engineering.
In commercial building heating, ventilation, and air conditioning (HVAC) systems, stretches of main trunk ductwork distribute conditioned air to several different occupied spaces, often spanning upwards of 100 feet. Despite their importance for indoor air quality, comprehensively inspecting the interior of main trunk ductwork is an invasive and disruptive process, requiring the disturbance of occupied spaces and even puncturing the metal ductwork itself. As such, interior inspections are rarely done for commercial ductwork interiors, allowing dirt, damage, and debris to fester and lead to dangerous air conditions requiring extensive, costly repairs.
Polaire aims to create the first robotic HVAC inspection solution, allowing for the non-invasive, comprehensive inspection of ductwork interiors. This mobile robot can be piloted through main trunk ductwork, maneuvering through a variety of ductwork geometries and components. And armed with multiple cameras, solid particulate collection, and temperature/humidity sensing, Polaire offers a full suite of measurement capabilities to assess every essential aspect of ductwork interiors. With Polaire, an HVAC technician now has the ability to discover ductwork damage and debris in the early stages of development, allowing for cheaper and more timely repairs.
Team Polaire is composed of Andrew Ahn, Oscar Capraro, Tyler Gong, and Luca Thorson and is advised by Jessica Weakly, Lecturer in MEAM.
Senior Quality Analyst Johnson & Johnson
MEAM MSE 2020
Integration Design Engineer General Motors
MEAM BSE 2020
Engineering Project Manager Boeing
VP, Human Factors & Usability DesignThink
Senior Service Engineer United Airlines
MEAM BSE 2019
Product Engineer II Medtronic
MEAM BSE 2019, MSE 2022
Senior Manager, Product Management TE Connectivity
MEAM MSE, 2013
Build Integration Lead, 787 ME Pricing and Offerability Focal Boeing
Dynamics Engineer, Associate Technical Fellow
Senior Director Baseball R&D Philadelphia Phillies
MEAM BSE 2010
President/New Business Development DesignThink
Systems Engineer Draper
MEAM BSE 2020, MSE 2020
Engineering Project Manager DesignThink
Senior Vice President (Retired) Holtec International
MEAM MSE 1972, PhD 1975